安装工程 2025年 第卷 第08期

DOI: 10.7672 / sgjs2025080040

钢箱梁拼装施工环缝焊接过程及影响分析

赵越,王铳,关晓迪,付樱姿

作者简介:

赵越,讲师, E-mail: unscmike@ 163. com

作者单位:

西安理工大学土木建筑工程学院,陕西西安 710048

基金项目:

∗ 陕西省自然科学基础研究计划一般项目(2022JQ-366)

摘要:

钢箱梁桥作为城市桥梁的主力桥型,其施工通常采用工厂预制、现场吊装焊接的方法。焊接过程中,钢材因快速加热和冷却产生的变形可能导致桥面不平整,并在畸变区域出现应力集中现象。为提高钢箱梁对接焊缝的焊接质量及焊后工作性能,以某城市钢箱梁桥为研究对象,采用双椭球热源模型进行有限元焊接过程模拟,分析钢箱梁拼装环缝焊接顺序对结构受力和变形的影响,提出环缝焊接的最优顺序。研究结果表明,不同焊接顺序对钢箱梁顶板竖向变形的影响较小,但对焊接残余应力的影响较为显著。优化焊接顺序可显著改善顶板和底板焊接残余应力,其中顶板残余应力整体明显小于底板。综合分析表明,最优焊接顺序为底板、腹板、顶板;优先焊接底板形成整体后可增强腹板对顶板的约束作用,从而减小焊接引起的竖向位移变化。

English:

As the main bridge type of urban bridges, steel box girder bridges are usually constructed byfactory prefabrication and on-site hoisting and welding. During the welding process, the deformation ofsteel due to rapid heating and cooling may lead to uneven bridge deck and stress concentration in thedistortion area. In order to improve the welding quality and post-weld working performance of the buttweld of steel box girder, a steel box girder bridge in a citywas taken as the research object, and thedouble ellipsoid heat source model was used to simulate the finite element welding process. The influenceof the welding sequence of the circumferential seam for the steel box girder assembly on the stress anddeformation of the structure was analyzed, and the optimal sequence of the circumferential seam weldingwas proposed. The results show that different welding sequences have little effect on the verticaldeformation of the steel box girder roof, but have a significant effect on the welding residual stress.Optimizing the welding sequence can significantly improve the welding residual stress of the top plate andthe bottom plate, and the residual stress of the top plate is obviously smaller than that of the bottom plate.The comprehensive analysis shows that the optimal welding sequence is first bottom plate, then web, andfinally top plate. After the prioritywelding of floor to form a whole, the restraint effect of the web on theroof can be enhanced, thereby reducing the vertical displacement change caused bywelding.