加固改造与检测 2025年 第卷 第21期

DOI: 10.7672 / sgjs2025210037

钢结构错边焊缝内部缺陷检测试验研究

陈玲珠,吴小立,李向民,肖顺,石昊

作者简介:

陈玲珠,博士,正高级工程师,E⁃mail:20040392chen@163. com

作者单位:

上海市建筑科学研究院有限公司上海市工程结构安全重点实验室,上海 200032

基金项目:

∗上海市科学技术委员会课题(22dz1201703);上海市自然科学基金(22ZR1427900,22ZR1453700)

摘要:

焊缝错边是钢结构工程常见的施工质量缺陷,现有研究和验收标准提出的焊缝内部缺陷检测方法可较好地检出无错边焊缝内部缺陷,对于错边焊缝内部缺陷检测的适用性和效果缺乏试验验证。设计制作 4 个预设不同焊缝缺陷的错边焊缝试件,缺陷类型包括气孔、夹渣、未熔合、裂纹和未焊透,同时考虑不同的缺陷大小和位置,分别采用超声波法、相控阵超声波法和 X 射线法对焊缝内部缺陷进行检测试验,对比分析不同检测方法对错边焊缝内部缺陷检测的有效性。研究结果表明,相控阵超声波法能较好地检出焊缝缺陷,可对缺陷面状和体状进行有效识别,能为构件承载力削弱影响程度定量分析提供参考;超声波法在缺陷检出上存在一定难度,存在误判可能;X射线法能很好地检出焊缝缺陷,但无法检测缺陷深度及高度,且存在辐射污染问题。

English:

Weld misalignment is a common construction quality defect in steel structures. The testingmethods for internal defects in welds proposed in existing studies and acceptance standards can effectivelydetect the internal defects of welds without misalignment,while their applicability and testing effect forinternal defect detection in misalignment welds lack experimental verification. Four misalignment weldspecimens with different types of preset weld defects, including porosity, slag inclusion, incompletepenetration, cracks, and incomplete fusion,were designed and fabricated. The weld defects withdifferent sizes and positions were considered as well. The internal defects of welds were detected usingultrasonic testing, phased array ultrasonic testing, and X⁃ray testing. The effectiveness of different non⁃destructive testing methods for detecting internal defects in misalignment welds was compared andanalyzed. The research results show that phased array ultrasonic testing has a good detection effect onweld defects, the surface and body shapes of defects can be effectively recognized,which can providereferences for quantitative analysis of the degree of load⁃bearing weakening of members. Ultrasonic testinghas certain difficulties in defect detection and the possibility of misjudgment. X⁃ray testing can effectivelydetect weld defects, but it cannot detect the depth and height of defects, and there is a problem ofradiation pollution.