人机协同式建筑打磨机器人研发
作者简介:
季元吉,工程师,E-mail:jiyuanji@ sribs. com
作者单位:
上海市建筑科学研究院有限公司上海市工程结构安全重点实验室,上海 200032
基金项目:
∗上海市住房和城乡建设管理委员会 2024 年度科研项目(沪建科2024-002-007)
摘要:
针对建筑加固与改造中混凝土表面打磨工序长期依赖人工作业导致的效率低下、劳动强度大、粉尘和噪声污染严重、质量一致性难以保证等问题,研发了适用于实际工程应用的人机协同式建筑打磨机器人,围绕机器人整体结构设计、打磨执行机构优化、粉尘控制及电控操作协同等方面开展系统性研究。该机器人以 6 自由度机械臂为主体,工作半径达 1.798m,可覆盖典型楼层构件。通过对比测试,选用综合性能优异的刚性打磨片与一体式三相电机驱动方案,并设计防尘罩联动工业吸尘器的闭环除尘系统,实现无尘化作业。引入拖动示教与图形化示教器界面,使施工人员无须编程即可便捷规划路径,降低使用门槛。该机器人有效整合机械灵活性、工具可靠性、环境友好性与操作直观性,为建筑打磨工序智能化升级提供解决方案。

English:
Aiming at the problems of low efficiency, high labor intensity, severe dust and noise pollution,and poor quality consistency caused by the long-term reliance on manual operation in the concrete surfacegrinding process for building reinforcement and renovation, this study developed a human-machinecollaborative building grinding robot applicable to practical engineering, and carried out systematicresearch on the overall structural design of the robot, optimization of the grinding actuator, dust control,and coordinated electronic control operation. With a six degree of freedom robotic arm as the main body,the robot has a working radius of 1.798m, covering typical floor components. Through comparative tests,a driving scheme with rigid grinding discs of excellent comprehensive performance and an integratedthree-phase motor was adopted, and a closed-loop dust removal system combining a dust cover with anindustrial vacuum cleaner was designed to achieve dust-free operation. By introducing drag teaching anda graphical teaching pendant interface, construction workers can conveniently plan grinding paths withoutprogramming, lowering the operation threshold. The robot effectively integrates mechanical flexibility,tool reliability, environmental friendliness and operational intuitiveness, providing a solution for theintelligent upgrading of building grinding processes.