模型驱动的钢结构多层多道焊接机器人作业系统
作者简介:
刘琦,硕士研究生,Email: liuqi522@hust.edu.cn
文江涛,高级工程师,Email: D202387071@hust.edu.cn
作者单位:
(1.华中科技大学土木与水利工程学院,湖北武汉430074;2.中建三局第一建设工程有限责任公司,湖北武汉430040)
基金项目:
*国家自然科学基金区域联合集成项目(U24A6005)
摘要:
针对建筑钢结构多层多道焊接中工艺参数自适应控制不足、全流程数据贯通的局限性等难题,提出一套模型驱动的钢结构焊接机器人作业系统。在离线规划阶段,以BIM深化模型为载体,通过实体关系重构与模型语义信息增强方法,构建了融合几何拓扑特征与焊接工艺属性的焊接工艺模型,提出从BIM设计源头到机器人执行终端的全流程模型驱动闭环方法。在焊接执行阶段基于等面积法的焊道排布算法,实现从焊缝特征识别、参数匹配到轨迹生成的工艺自动推演;引入激光视觉传感,建立基于“理论模型实测点云”配准的在线自适应纠偏机制。典型梁柱节点焊接试验结果显示:焊缝外观成形均匀连续,多数焊道面积吻合度超过95%,证明该系统在解决非标构件在非结构化环境中的高精度焊接难题方面的可行性,为建筑钢结构加工的智能化与数字化转型提供新路径。

English:
This paper presents a modeldriven robotic welding system designed to overcome the limitations in adaptive parameter control and endtoend data continuity for multilayer multipass welding of building steel structures. In the offline planning stage, a detailed BIM model serves as the digital backbone, where entity relationship reconstruction and semantic enrichment are applied to build a welding process model that incorporates both geometrictopological and processspecific attributes. This enables a closedloop, modeldriven workflow spanning from initial design to robotic execution. During welding, the system employs an equalarea bead layout algorithm to automatically generate the welding process, including feature identification, parameter matching, and trajectory planning. Online adaptation is achieved through laser vision sensing, which establishes a realtime correction mechanism by aligning the asdesigned BIM model with measured point clouds. Tests on typical beamcolumn joints demonstrate uniform weld appearance and high geometric fidelity, with crosssectional area consistency exceeding 95% for most weld beads. The results confirm the system’s capability to perform highprecision welding of nonstandard components in unstructured environments, providing a viable approach toward intelligent and digital fabrication in steel structure construction.