地下连续墙钢筋笼龙门式焊接机器人研发与应用
作者简介:
陈晓明,总工程师,教授级高级工程师,Email:xiaocxm@sina.com
作者单位:
(1.上海建工集团股份有限公司,上海200080; 2.上海面向典型建筑应用机器人工程技术研究中心,上海200072;3.上海市机械施工集团有限公司,上海200072)
基金项目:
上海市国有资产监督管理委员会基金项目:钢筋工程数字化柔性生产线关键装备技术及智能质检平台研发(2021005)
摘要:
钢筋网片是钢筋工程中的主要部件之一。通过分析现有焊接设备在生产地下连续墙钢筋笼网片时存在的问题,综合考虑了焊接方式、焊点定位和网片形式对焊接工艺和质量的影响,提出了以气保焊作为焊接设备,以待焊位置的钢筋确定焊点实际位置,研制了新型龙门式焊接机器人,实现了不同类型网片的通用化焊接。现场应用表明,新型龙门式焊接机器人不仅定位精度高、焊接质量好,同时焊接过程实现机械化和自动化生产,社会效益和经济效益显著。

English:
Reinforcement mesh is one of the key components in reinforcement engineering. By analyzing the problems with existing welding equipment during the production of reinforcement cages for diaphragm walls and comprehensively considering the impact of welding methods, weld spot positioning, and mesh configurations on welding processes and quality, this paper proposed the use of gasshielded arc welding as the welding method and determined the actual weld spot positions based on the reinforcement bars at the welding location. A new gantrytype welding robot was developed, enabling the universal welding of different types of mesh. Field applications have demonstrated that the new gantrytype welding robot not only offers high positioning accuracy and excellent weld quality but also enables mechanized and automated production during the welding process, yielding significant social and economic benefits.