应用研究 2025年 第卷 第20期

DOI: 10.7672 / sgjs2025200072

3D 打印模板在大跨度复杂外形预制结构中的应用

李佳宇,徐 森,王洪新

作者简介:

李佳宇,高级工程师,E-mail:liy050957@ 126. com

作者单位:

上海城建市政工程(集团)有限公司,上海 200032

基金项目:

∗上海隧道工程股份有限公司课题:零碳(低碳)产业园建筑关键技术研究(CK2023193A)

摘要:

复杂外形结构给模板工程带来新的挑战,传统模板工艺难以满足设计要求且成本高昂。 3D 打印技术为此提供了经济可行的解决方案。 依托某大跨度复杂外形预制结构工程,系统研究了 3D 打印模板制作技术并给出具体方案,成果已成功应用于工程实践。 借助 ABAQUS 有限元软件展开浇筑工况下数值模拟,结果表明,3D 打印模板强度与刚度均满足要求。 现场采用锤击法进行无损检测并进行荷载试验,结果表明,屋架内部材料密实且构件表面未出现明显裂缝。

English:

The complex shape structure brings new challenges to formwork engineering. The traditionalformwork process is difficult to meet the design requirements and is costly. 3D printing technologyprovides an economical and feasible solution for this. Based on a large-span complex shape prefabricatedstructure project, the 3D printing formwork production technology is systematically studied and thespecific scheme is given. The results are successfully applied to engineering practice. With the help ofABAQUS finite element software, the numerical simulation under pouring conditions is carried out. Theresults show that the strength and stiffness of 3D printing fomwork meet the requirements. The hammeringmethod was used for non-destructive testing and load test. The results showed that the internal materialsof the roof truss were dense and no obvious cracks appeared on the surface of the components.