桥梁工程 2026年 第卷 第02期

DOI: 10.7672 / sgjs2026020032

全胶拼曲线连续梁长短线结合法预制节段技术

高北¹,孙洪斌²,李俊³,段愉³,赵永超⁴,丛炳刚¹,王兆刚¹,陈钰¹,吴法尧¹

作者简介:

高北,高级工程师,E-mail:329063070@ qq. com

作者单位:

1.山东省路桥集团有限公司,山东济南 250014; 2.山东铁路投资控股集团有限公司,山东济南 250102; 3.西南交通大学,四川成都 610031;4.中国铁路济南局集团有限公司,山东济南 250010

基金项目:

∗山东省交通运输厅科技计划:高速铁路千米长联矮塔斜拉桥施工全过程质量提升技术与装备研发及大规模节段全胶拼混凝土连续梁施工成套技术研究(2021B74);山东铁投集团科技计划:高速铁路无砟轨道超宽混凝土连续梁高性能建造技术研究(TTKJ2024-07)

摘要:

某高速铁路跨黄河大桥引桥为 3×56m 预应力混凝土 3 跨曲线连续梁桥,为缩短工期,对 21 联 3 跨曲线连续梁采用节段预制全胶拼施工。每联 3 跨连续梁包括 4 个墩顶节段、每跨跨内的 11 个节段,共 37 个节段,引桥全部 21 联预制 777 个节段。为保证每联 3 跨曲线连续梁的节段预制精度,降低节段拼装难度,提高预制工效,4 个墩顶节段采用 4 个独立的单节段台座预制,每跨内的 11 个非墩顶节段采用在长度 170m 的长线台座上进行“2+1”节段短线法匹配预制,即长短线结合法预制节段。 4 个墩顶节段预制完成后,吊运到长线台座,作为每跨内 11 个节段短线匹配预制的起始节段。从每跨端部向跨中方向预制,每跨共 2 个节段、3 跨共 6 个节段同时匹配预制,形成 6个工作面。在长线台座上,一直保留 2 个完成的节段作为新浇筑节段的匹配段,其余节段吊离长线台座。长线台座的墩顶节段位置空出后,进入下一联 3 跨连续梁的循环预制。每联 3 跨连续梁节段预制时,长线台座上均区分节段拼装架设的大、小里程方向,每个节段编号唯一。通过 BIM 模型对节段内普通钢筋、预应力管道、预埋件进行碰撞检查,提前解决了位置冲突问题。 21 联连续梁的节段预制和拼装架设表明,长短线结合法预制节段可实现曲线梁的高精度线形和高工效。

English:

The approach bridge of a high-speed railway bridge across the Yellow River is a 3 × 56mprestressed concrete three-span curved continuous girder bridge. In order to shorten the constructionperiod, the 21 three-span curved continuous girders are constructed by segmental prefabrication and fullyglue splicing. Each three-span continuous girder consists of 4 pier top segments and 11 segments withineach span, totalling 37 segments, and the approach bridge has 777 prefabricated segments for all 21spans. In order to ensure the section prefabrication accuracy of each three-span continuous girder, reducethe difficulty of section assembly and improve the prefabrication efficiency, 4 pier top sections areprefabricated by 4 independent single-section pedestals, and 11 non-pier top sections within each spanare prefabricated by“2+1” section short-line method matching prefabrication on the long-line pedestal with a length of 170m. That is to say, long line method and short line method are combined toprefabricate the sections. After the prefabrication of 4 pier-top segments is completed, they aretransported to the long-line pedestal as the starting segments for the short-line matching prefabrication of11 segments in each span. From the end of each span to the middle of the span direction prefabrication,a total of 2 sections for each span, a total of 6 sections for three spans at the same time matchprefabrication, forming sixwork surfaces. On the long-line pedestal, 2 completed segments are alwayskept as matching segments for the newly cast segments, and the remaining segments are lifted off thelong-line pedestal. After the pier top section position of the long-line pedestal is vacated, the next three-span continuous girder cycle of prefabrication is entered. During the prefabrication of each three-spancontinuous girder section, the long-line pedestal distinguishes between the large and small mileagedirections of section assembly and erection, and each section is uniquely numbered. The collision checkof ordinary steel bars, prestressing pipelines and embedded parts in the section through BIM model solvesthe position conflict problem in advance. The section prefabrication and assembly and erection of 21continuous girders show that the prefabrication of the sections by long-short line combination method canachieve the high-precision line shape of curved girders and high efficiency.